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DCI designs and manufactures complete gypsum board production lines with capacities from 2 million to 50 million m² per year. As a China-based gypsum board machinery manufacturer, we custom-engineer every gypsum board making machine around the customer's raw material, fuel type, site conditions and target board specification. Each line is delivered on a turnkey basis: engineering design, equipment manufacturing, shipping, on-site installation, commissioning and operator training.
China Gypsum Board Production Line(Plasterboard Production Line) Manufacturers and Suppliers.Our company has perfect design, professional team, and competitive price.
DCI designs and manufactures complete gypsum board production lines with capacities from 2 million to 50 million m² per year. As a China-based gypsum board machinery manufacturer, we custom-engineer every gypsum board making machine around the customer's raw material, fuel type, site conditions and target board specification. Each line is delivered on a turnkey basis: engineering design, equipment manufacturing, shipping, on-site installation, commissioning and operator training.
●Annual output: 2 – 50 million m² per year
●Board thickness: 7 – 20 mm
●Board width: 1200 – 1220 mm
●Board length: 2400 – 3600 mm (adjustable)
●Drying system: hot air stove drying system
●Fuel: natural gas, heavy oil, coal and diesel
●Raw materials: gypsum powder, modified starch, foaming agent, glue and paper
●Automation: full automatic (Siemens PLC)
●Quality standard: GB/T 9775-2008 and equivalent international standard
●Warranty: one year, with remote support and spare parts supply
The table below lists our standard configurations. The 2 million sqm gypsum board production line is our smallest standard configuration; higher capacities are available and are engineered to the same principles.
Capacity (m²/year) | Production Speed (m/min) | Dryer Layers | Heat (kcal) |
2 million | 4 | 4 | 120 |
4 million | 8 | 6 | 240 |
6 million | 12 | 6 | 360 |
8 million | 16 | 8 | 480 |
10 million | 20 | 8 | 600 |
15 million | 24 | 10 | 900 |
20 million | 28 | 10 | 1200 |
Final configuration is confirmed against your site layout, raw material feeding arrangement and chosen fuel. Board dimension can be adjusted to customer requirement.
Gypsum board production line price, gypsum board machine price and gypsum board plant cost are quoted on a project basis and vary widely — from smaller-capacity lines in the lower hundreds of thousands of US dollars, up to large turnkey plants in the multi-million-dollar range. Rather than a single list figure, the investment is driven by the following factors:
●Production capacity — the single largest variable
●Heating and drying system — hot air stove configuration and dryer layers
●Fuel type — natural gas, heavy oil, coal or diesel; coal and heavy oil require additional combustion and handling systems
●Automation level — full automatic control versus semi-automatic operation
●Scope of supply — machinery only, or machinery with steel structure workshop and site infrastructure
●Site conditions and installation scope, including shipping and on-site works
We issue a price range for your specific configuration once your capacity, raw material and fuel are confirmed. Send us those three details and our engineering team will return a tailored configuration and quotation.
Raw material batching — gypsum powder, modified starch, foaming agent, glue and paper are dosed to a controlled ratio
Shaping — the slurry is spread onto the bottom paper, then covered with the top paper
Wet board conveying — the continuous board passes the setting belt and is cut to length
Drying — boards are fed into the dryer with the front face upward
Dry board conveying — dried boards are transferred for edge trimming and inspection
Stacking and storage — finished boards are stacked and packed
The line uses a built-in direct-combustion burner installed inside the air duct, with the fan mounted outside the duct. The burner is designed for operation under high temperature and humidity conditions; the flame is short and the temperature is steady. Because combustion is direct and no heat exchange device is used, gas use efficiency is close to 100%. The hot air stove wall is made of high-temperature stainless steel, which extends service life.
●High heat exchange efficiency — direct hot air circulation reduces exchange steps and saves energy
●Stable combustion — stable circulation air conditions and professional flame protection
●Convenient adjustment — gas direct-combustion and internal firing minimise environmental and system impact and simplify start-up and shut-down
●Excellent air mixing — large burner nozzle area distributes hot air more evenly
●Wide adjustment range — stove adjustment ratio above 1:10, meeting the requirements of different board thicknesses and running speeds
Raw materials: gypsum powder, modified starch, foaming agent, glue and paper. Fuel options: natural gas, heavy oil, coal and diesel.
Fuel choice is locked in at the engineering stage. We base the selection on long-term fuel availability and price at your site, not on short-term market conditions.
Every line is configured to produce board in conformity with national standard GB/T 9775-2008 and equivalent international standards. By adjusting formulation and additives — including fiberglass for fire-resistant board and silicone oil for water-resistant board — the same line can produce regular, moisture-resistant and fire-resistant board. Board surface quality, thickness tolerance and edge hardness are verified at the dry board conveying stage before stacking.
Installation and commissioning typically take 4 to 6 months from equipment arrival, depending on site readiness and line size. Our engineers remain on site until the line reaches its rated output and your team can operate it independently. Operator and maintenance training is delivered on site, and every line carries a one-year warranty with remote support and spare parts supply.
As a gypsum board production line supplier, DCI has delivered board lines across the Middle East, Central Asia, Africa and Eastern Europe. Selected references:
●Oman — 20 million m² per year
●Morocco — 15 million m² per year
●Russia — 15 million m² per year
●Iran — 10 million m² per year
●Kyrgyzstan — 10 million m² per year
●Kuwait — 5 million m² per year
Q: How much does a gypsum board production line cost?
A: The gypsum board production line cost and the gypsum board machine price depend mainly on capacity, heating and drying system, fuel type, automation level and scope of supply. Smaller-capacity lines fall in the lower hundreds of thousands of US dollars, while large turnkey plants run into the multi-million-dollar range. We issue a price range once your configuration is confirmed.
Q: What is the smallest gypsum board production line you supply?
A: Our smallest standard configuration is a 2 million m² per year line. A small gypsum board production line at this capacity is typically used for regional supply or market entry.
Q: What capacity do I need to set up a gypsum board manufacturing plant?
A: It depends on your target market. A 2 to 5 million m² per year line suits regional supply; 10 million m² per year and above suits national or multi-country supply. We recommend a capacity after reviewing your market size and raw material supply.
Q: What board thickness and dimensions can the line produce?
A: Thickness from 7 mm to 20 mm, width 1200 mm to 1220 mm, and length 2400 mm to 3600 mm, adjustable. We can design and manufacture boards of other dimensions to customer requirement.
Q: Can one line produce regular, moisture-resistant and fire-resistant board?
A: Yes. Formulation and additive changes — including fiberglass for fire-resistant board and silicone oil for water-resistant board — allow switching between board types on the same line.
Q: What is included in the turnkey scope?
A: Engineering design, equipment manufacturing, shipping, on-site installation, commissioning, operator and maintenance training, and a one-year warranty with remote support and spare parts supply.
Send us your target capacity, raw material type and available fuel, and our engineering team will return a tailored configuration and quotation. Hengshui Decheng Machinery & Equipment Co., Ltd. (DCI) — Email: dci@chinagypsummachine.com | WhatsApp: +86 13930110827 / +86 18203235588
| www.dcimachine.com
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