Gypsum board manufacturing is a structured sequence of interrelated stages designed to convert raw materials into finished construction panels. At Hengshui Decheng Machinery & Equipment Co.,Ltd, the process is optimized for both precision and scalability, allowing for large-scale production with minimal variation.

A gypsum board production line is a highly coordinated series of equipment and processes that transform raw gypsum and paper into finished drywall panels. At Hengshui Decheng Machinery & Equipment Co.,Ltd, the engineering behind these systems ensures consistent quality and operational efficiency. Understanding the step-by-step workings of this line helps in evaluating capacity, optimizing workflow, and ensuring smooth production.

Throughout the line, inline gauges measure board thickness, density, moisture content, and flatness. Data is logged to support batch traceability and to trigger adjustments when parameters drift outside set limits. Dust extraction systems capture airborne gypsum particles at mixing and cutting points, protecting worker health and reducing material loss. Waste water from cleaning processes can be treated to recover fine gypsum for reuse, minimizing environmental impact.

The primary raw material is calcined gypsum (calcium sulfate hemihydrate), which is blended with water and additives such as starch, foaming agents and setting accelerators or retarders. Precise dosing and thorough mixing in a slurry mixer ensure a uniform pulp with controlled viscosity. Careful control of water content and additive proportions is essential to achieve the desired board density and setting time.

Dcimachine provides complete gypsum board production solutions with a focus on reliability and efficiency. The total cost of a gypsum board production line involves multiple components, including equipment, installation, raw materials, labor, and utilities.