Gypsum Powder Production Line Design

Gypsum Powder Production Line Design

Introduction
A well‑designed production line maximizes output, streamlines operations, and minimizes downtime. At Hengshui Decheng Machinery & Equipment Co., Ltd, our engineers leverage decades of industry experience to tailor gypsum powder production line designs to each client’s site, raw materials, and production targets.

Site Assessment and Layout
Design begins with a comprehensive site survey. Factors such as topography, foundation capacity, and access routes guide the placement of crushers, mills, calciners, and silos. We use 3D CAD models to visualize equipment interconnections, material flows, and maintenance access.

Material Flow Optimization
Our designs prioritize gravity‑assisted movement. Crushers feed mills via short conveyors, mills discharge into rotary feeders that regulate flow to the flash dryer, and pneumatic transfers connect calciners to coolers and silos. Reducing bends and transfer points minimizes wear and power consumption.

Energy Integration
We incorporate heat‑recovery loops linking kiln exhaust to mill inlet air, and use steam jackets to maintain consistent temperatures in critical tanks. Variable speed drives on conveyors, mills, and fans allow lines to operate at partial load without wasted energy.

Dust and Emission Control
Every design includes baghouse collectors on mills, calciners, and coolers. Ventilation hoods around transfer points feed into a central dust‑processing unit. Clean air can be recirculated or vented according to local regulations.

Electrical and Automation
Our project teams prepare full one‑line electrical diagrams, specifying MCCs, PLC racks, wiring, and grounding. The SCADA architecture supports remote diagnostics, scheduled maintenance alerts, and data logging for quality traceability.

Commissioning and Training
After installation, Hengshui Decheng provides on‑site commissioning: calibrating instruments, tuning control loops, and running trial batches. We supply comprehensive operation manuals and conduct hands‑on training for maintenance and operations personnel.

Conclusion
Custom‑fit line designs from Hengshui Decheng ensure streamlined material flow, optimized energy use, and robust control—delivering reliable gypsum powder production tailored to your facility.