Small‑Scale Gypsum Powder Production Line

Small‑Scale Gypsum Powder Production Line

Introduction
Not every project demands a multi‑ton capacity plant. For regional contractors, small‑scale gypsum powder production lines provide flexibility and cost‑effectiveness. Hengshui Decheng Machinery & Equipment Co., Ltd specializes in modular, compact layouts that can be expanded as demand grows.

Modular Layout
Our small‑scale lines begin with a single feeder and jaw crusher, sized for daily throughputs of 5–20 tons. All units are skid‑mounted, allowing relocation with minimal civil work. The crushing, milling, and calcining modules connect via quick‑release flanges and standardized piping.

Energy‑Efficient Milling
Vertical roller mills are favoured in this segment for their low footprint and integrated separation. Hengshui Decheng’s V‑mills operate on variable frequency drives, adjusting roller pressure and separator speed to match feed characteristics, achieving energy savings of up to 20% compared to older designs.

Compact Calcination
Instead of large rotary kilns, small lines use compact flash dryers equipped with cyclone separators. These units heat gypsum powder to 150 °C in a sealed chamber, reducing floor space to under 20 m². The dust‑free design simplifies environmental permitting.

User‑Friendly Control
A pre‑configured control panel comes mounted on each line, with touchscreen operation and step‑by‑step guides. Recipes for different gypsum types are stored in memory, enabling rapid changeovers and reducing training time for staff.

Scalability
Lines can be linked in parallel or series to double capacity or introduce multiple product grades. All equipment sharing common interface standards ensures swift integration of new modules.

Conclusion
For startups or remote operations, Hengshui Decheng’s small‑scale gypsum powder production lines offer a scalable, efficient path to on‑site powder production, reducing logistics costs and ensuring timely supply.