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Gypsum board machinery consists of multiple specialized systems working together to produce gypsum boards in a continuous process. Each component performs a specific function, and the overall performance of the production line depends on their integration and coordination. This article outlines the main components of gypsum board machinery and explains their roles within a typical production line. Hengshui Decheng Machinery & Equipment Co.,Ltd supplies complete sets of gypsum board machinery configured according to capacity and product requirements.
This system manages the storage and delivery of gypsum powder, additives, and water.
Gypsum silos with aeration and level control
Screw conveyors and pneumatic conveying systems
Additive tanks and metering pumps
Accurate material handling ensures stable feed rates and consistent product formulation.
Precision is essential in gypsum board production.
Electronic weighing scales
Flow meters
Automatic dosing controllers
These components regulate the proportions of gypsum, water, and additives to maintain stable slurry properties.
The mixing unit transforms dry and liquid materials into a homogeneous slurry.
Continuous mixers or pug mills
Foam generation systems
Agitators and surge tanks
This component directly influences board density, strength, and setting behavior.
Gypsum board machinery includes a complete paper handling section:
Paper unwinders with tension control
Automatic splicing units
Edge alignment and guiding devices
This system ensures smooth, uninterrupted paper feeding during production.
The forming system shapes the wet gypsum board.
Forming belts and tables
Headbox and slurry distribution devices
Thickness control rollers
This component determines board width, thickness, and surface flatness.
The setting conveyor supports the board while the gypsum slurry hardens.
Long belt conveyors
Speed control motors
Edge forming tools
Proper conveyor length and speed control allow the board to achieve sufficient strength before cutting.
Cutting units divide the continuous board into finished lengths.
Automatic cutting knives or saws
Encoder-based length control
Waste collection conveyors
This system ensures dimensional accuracy and production efficiency.
The drying system removes excess moisture from the board.
Multi-layer or multi-zone drying kilns
Heat circulation fans
Exhaust and moisture control systems
Drying is essential for achieving stable physical properties and preventing deformation.
After drying, boards pass through:
Cooling conveyors
Inspection stations
Automatic stacking and packing machines
These components prepare the finished product for storage and shipment.
Modern gypsum board machinery relies on centralized control.
PLC control cabinets
Human–machine interfaces
Sensors for temperature, speed, and moisture
Automation improves production stability, safety, and monitoring efficiency.
Supporting systems ensure safe and compliant operation:
Dust collection units
Noise reduction enclosures
Emergency shutdown and alarm systems
These components protect personnel and equipment.
The main components of gypsum board machinery form a comprehensive system that covers raw material handling, mixing, forming, setting, drying, and packaging. Each component plays a critical role in maintaining consistent quality and efficient production. By integrating these systems into a unified production line, manufacturers can achieve stable output and controlled operating conditions. Hengshui Decheng Machinery & Equipment Co.,Ltd provides complete gypsum board machinery solutions designed to meet modern production requirements and long-term operational needs.
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