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A gypsum board manufacturing plant by Hengshui Decheng Machinery & Equipment Co.,Ltd is a turnkey facility that houses every component needed for large‑scale drywall production. From civil construction to final quality control, the plant layout is designed for streamlined material flow and operational safety.
Plant Layout
Raw Material Zone: Includes bulk storage for gypsum powder and separate areas for paper rolls and chemical additives.
Grinding and Feeding: Optional on‑site mills reduce gypsum to specified fineness before storage. Automated conveyors and bucket elevators transport materials.
Production Hall: Houses forming lines, cutting and drying systems, trimming stations, and stacking areas. Multiple parallel lines can be installed for high throughput.
Control Room: Centralized PLC/SCADA systems monitor all lines, displaying operational data and alarms. Remote access enables off‑site supervision.
Utility Area: Boilers, compressors, and electrical substations supply steam, air, and power. Heat recovery systems feed waste heat back into kilns.
Quality Lab: Equipped for testing moisture content, compressive strength, and chemical composition of boards.
Key Advantages
Scalability: Modular section design allows phased expansion without shutting down existing lines.
Safety: Fire suppression systems, emergency stops, and explosion vents are integrated. Dust control ensures compliance with environmental standards.
Logistics: Dedicated loading bays for bagged and bulk shipments, with automated palletizers and forklift access.
Operational Workflow
Incoming gypsum is sampled and graded. After grinding (if required), it is stored and then metered into lines. Finished boards exit via automated stacking systems, and batches are logged in the plant’s ERP for inventory management.
By integrating all processes under one roof, the gypsum board manufacturing plant delivers a seamless production experience, from raw gypsum to market‑ready boards.
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